Emulsified Fuels: Current State and Perspectives

 

Harshal Patil1, Pawan Meshram2, Jyotsna Waghmare1*

1Department of Oils, Oleo-chemicals and Surfactants Technology,

Institute of Chemical Technology, Matunga, Mumbai-400019, India

2University Department of Chemical Technology, Jalgaon-455001

*Corresponding Author Email: harshalp54@gmail.com

 

ABSTRACT:

Emulsion fuel is an attractive alternative fuel, thereby providing the potential to reduce particulate emissions in compression ignition engines. In this review the properties and emulsion of water with fuel are discussed. Special emphasis is placed on the factors critical to the potential commercial use of these emulsion fuel. These factors include properties such as stability, viscosity and lubricity, safety and materials compatibility. The effect of the fuel on engine performance, durability and emissions is also considered. The formulation of additives to correct certain key properties and maintain stability is suggested as a critical factor in ensuring fuel compatibility with engines. However, maintaining vehicle safety with these emulsions may entail fuel tank modifications. Further work is required in specifying acceptable fuel characteristics, confirming the long-term effects on engine durability, and ensuring safety in handling and storing Fuel emulsions using represents a method of diminution of pollutant emissions resulted from burning of liquid petroleum fuels. The selection of fuel emulsions with a high stability and improved flowing characteristics represents the introducing method of this type of fuels on market Both the consideration of the thermo-chemical properties of the tested fuels and the computations of a chemical equilibrium model were helpful for the results analysis.

 

KEY WORDS: emulsion fuel, diesel, biodiesel; additives, Diesel engines.

 


 

INTRODUCTION:

The global fuel crises in the 1970s triggered awareness amongst many countries of their vulnerability to oil embargoes and shortages. Considerable attention was focused on the development of alternative fuel sources. Research on the topic of water-diesel mixtures in compression ignition engines is aimed at fuel conservation and reduction of undesirable emissions and has been presented in several papers[1–3,44]. Experiments have shown that the water/diesel emulsion can reduce the concentrations of NOx, smoke, BSFC, etc. during combustion, and these results agree with the theoretical prediction, Recently, scientists and engineers have applied nanotechnologies to human lives in a wide variety of subjects such as biomedical, material, computer, and fuel engineering fields[4,5].

 

The kind of emulsion fuels, consisting of usual Petroleum fuels and water, is divided into two types; W/O and O/W emulsions. W/O type emulsion fuel has dispersed many fine water particles in the base petroleum fuel. On the other hand, O/W type emulsion fuel has, inversely, dispersed many fine petroleum fuel particles in the water phase. The ideas of combustion of emulsified petroleum fuels by mixing with water in many commercial furnaces have been reported since many years ago. Many excellent studies have reported them experimentally [15-18] and theoretically [19-21]. From the point of view of fire hazard prevention also, some studies have reported the pool burning characteristics of emulsified petroleum fuels [22]. An excellent review by Kadota and Yamasaki has reported the recent advances of the study on the emulsion combustion [23]. In the recent decade, some studies have reported the new technology for the emulsification[24].

 

Large scale use of emulsion fuels is of considerable interest also to the surface chemistry community. Considering the enormous volume of diesel fuel that is being consumed today, a replacement of just a fraction of regular diesel by water-in-diesel emulsion would mean that a new and very large application for surfactants had been created. The stability requirements on such emulsions are obvious: they need to stay stable for a specific time and over a wide temperature span. The surfactants used, i.e., the emulsifiers, must burn readily without soot formation and should not contain sulphur and nitrogen. Thus, they should contain only carbon, hydrogen and oxygen and they should preferably not have aromatic rings in their structure. Nonionic surfactants based on aliphatic hydrocarbon tails, such as alcohol ethoxylates, fatty acid ethoxylates and sugar esters of fatty acids, are typical candidates. [6]. Diesel engines are a major and widely used power source for in-sea and on-land transportation vehicles due to their simple mechanism, excellent performance, easy maintenance, low fuel oil cost, low fuel consumption rate, low breakdown rate, high compression ratio, high power/weight ratio, high fuel oil density, high thermal efficiency and durability. Diesel engines are the most fuel-efficient combustion engines in human history. However, diesel engines are also considered a major source of air pollution in port and urban areas because of their black smoke, HC, NOx, particulate matter (PM), CO, CO2, SOx emissions.

 

The disgusting odor and noise from these engines may impair human health and the natural environment, such as ozone layer destruction, greenhouse effect enhancement and acid rain production [25]. While diesel engines are still the most common energy production equipment for ships, the air Pollution threat caused by them cannot be neglected Diesel engines exhausting gaseous emission and particulate matter have long been regarded as one of the major air pollution sources, particularly in metropolitan areas, and have been a source of serious public concern for a long time. The emulsification method is not only motivated by cost reduction but is also one of the potentially effective techniques to reduce exhaust emission from diesel engines. Water/diesel (W/D) emulsified formulations are reported to reduce the emissions of NOx, SOx, CO and particulate matter (PM) without compensating the engine’s performance [7].The Emulsified fuels have clear effect on combustion process. This is evident where the increase in water concentration in the emulsion produces a significant increase in the ignition delay. This is due to the heat absorption by water vaporization in the fuel jet [8]. In the emulsified Diesel fuel, the heat absorption by water vaporization causes a decrease of local adiabatic flame temperature and this reduces the chemical reaction in gas phase to produce thermal NO. Also, this helps to reduce soot, PM, CO and HC formation [9-10]. Exhaust emission from diesel engines is a serious problem. However; according to the International Energy Agency (IEA) [11], 90% of the world’s primary energy comes from combustion of fossil fuels, coal, oil and natural gas. The transportation sector is a major consumer of fossil fuel and additional efforts to cut emissions from road vehicles and airplanes are very important. Further growth of diesel engines in the light-duty and heavy-duty vehicular market has continued to focus attention on emissions reduction technology and the health risks of diesel exhaust.

 

Market penetration of light-duty diesels has the potential for a significant impact on CO2 emissions and a reduction in demand for imported crude oil due to offsets in overall global warming or thermal efficiency [12].


 

Table.1. Patents on emulsion fuel.

Sr.no.

Date

Patents on emulsion fuel

1

24 June 1931

Joseph A. Vance filed for a U. S. Patent

2

26 August 1935

Autoxygen Inc. a New York corporation applied for a patent.

3

8 February 1943

The Bristol Aeroplane Company Limited Filed a patent

4

28 January 1944

Sol B. Wiezer and Vaman R. Kokatnur applied for a patent.

5

29 January 1951

Bernard Magui and Andre Gerard, applied for a U. S. patent

6

1 March 1971

Eric C. Cottell of Long Island N. Y. filed a patent.

7

20 September 1979

"Fire Resistant Diesel Fuel" Southwest Research Institute

8

5 October 1987

Zugol AG applied for patent

9

17 May 1988

Microemulsion fuel system, Edward A. Hazbun et al Filed a patent

10

3 May 1991

Rudolf W. Gunnerman filed a U. S. patent

11

18 June 1991

Super heavy oil emulsion fuel Moriyam Filed a patent

12

21 sep 1993

Emulsion fuel engine Shimada et .al Filed a patent

13

11 May 1999

Multiple emulsion and method for preparing same Hercillion Rivas Filed a patent

14

9 May 2000

Methods for adding value to heavy oil Motasimur Rashid khan Filed a patent

15

22May 2001

Combustion of nano-partitioned fuel Ahern Filed a patent

16

2 October 2001

Water /oil emulsion fuel Hirotsugu Nohara Filed a patent

17

2001

California Air Resources Board (ARB) verifies PuriNOx as Alternate diesel fuel first emulsion fuel brand.

18

25 July 2002

Microemulsion fuel additive, Richard H.Hicks Filed a patent

19

9 September 2002

California Air Resources Board (ARB) verifies Aquazole as Alternate diesel fuel.

20

 20 Jan 2003

European Emulsion Fuels Manufacturers Association (EEFMA) formed

21

26 June 2008

Multiple polydispersed fuel emulsion Brunelle Filed a patent

22

14 July 2009

Manufacture method of water emulsion fuel Hiroyasu Sato Filed a patent

23

12 Jan 2010

High stability fuel composition. Coleman Filed a patent

24

5 February 2010

The opening of Asia's First Clear Nano-Emulsion Diesel Plant Opened by Singapore Emulsion Fuel Ltd.

 


 

Although over the years significant advances have been made in reducing diesel engine emissions, the new stringent emission standards and legislation and the challenge to protect society, animals and nature against air pollution motivate the scientists to perform further studies and research to comply with the new regulations and reduce diesel engine emissions.

 

The basic engineering methods used by engine manufacturers to control emissions involve combustor design modifications [13], optimizing the in-cylinder operating parameters and exhaust after-treatment techniques. However, redesigning a combustor would be a viable option only for future engine design since retrofit costs would apply in this case. Also optimizing the in-cylinder operating parameters by doing some combustor modifications or changing operating conditions would very often result in reduced particle emissions and increased NOX [14]. There have been trials to produce a very stable emulsion that stays in suspension over a long period of time. If the fuel remains still for many days, larger droplets of the chemically coated water may settle to the bottom of a tank. There have been water-diesel emulsions from Lubrizol and other companies [26] for the NOx and PM reduction purpose. They have produced diesel-water emulsion with the aid of emulsifying agents and additives to keep the emulsion stable they produced 20% water-diesel emulsion and achieved 30% reduction in NOx and 50% reduction in PM.

 

EMULSION FUEL HISTORY:

Engineers have known for years that adding water to fuel brings benefits; water was used in World War II for fueling aircraft. Emulsion fuels has a history going back 82 years beginning in 1931 when Joseph Vance suggested application related to process for making liquid fuel use in heating apparatus or combustion engines. Many researches focused in using water with fuel as an emulsified fuel. Rumours exist that Germany experimented with water in fuel emulsions and synthetic fuels after much of their fuel supply was destroyed during WWII. For the sake of demonstrability we will stick to more easily available documented sources of Emulsified Fuels History [49, 50-52, 27]

 

EMULSION FUEL FORMATION

1) water-in-diesel emulsions.

The applications of emulsification technique are generally applied in pharmaceutical, cosmetic, and food production. The potential of using emulsion as an alternative fuel for combustion equipments is worthy of further evaluation. Since the content and quantity of the emulsifier, hydrophilic–Lipophilic balance (HLB), or additives can affect the formation rate and emulsification stability (ES) of the emulsions, systematic investigation on the suitable proportions of diesel oil, emulsifier and additive combination needed to improve emulsification characteristics and fuel properties is required [7]. Water fuel emulsion consists of base fuel and water doped with or without a trace content of surfactant. The emulsion is essentially a multi-component fuel that its base fuel and water are not miscible at the molecular level. The immiscibility plays an important role in the phase transformation and shows the phenomena which are qualitatively different from that in the combustion of pure fuel or miscible multi-component fuel. The emulsions of the water in diesel have been investigated by Rudolf W. Gunnerman. The presence of the dispersed water droplet phase within a continuous diesel fuel phase leads to the formation of water-in-diesel emulsion (W/D emulsion). Combustion of a diesel/water emulsion may allow reduction of both NOx and particulates due to two different mechanisms. Reduction of particulates comes from reduction of their non-soluble carbon content and reduction in the sulphur dioxide. [3,4,]

 

2) Diesel-in-water-in-diesel emulsions.

Double emulsions of the type oil/water/oil (O/W/O), where oil is diesel, have been investigated by Lin and Wang. It was found that the viscosity of the double emulsions was higher than for the normal emulsions but the higher viscosity was not a problem in the use of the formulation as a fuel [27]. The benefits in terms of reduced emissions obtained with water in-diesel emulsions were obtained also with the O/W/O formulations. The double emulsions seemed to give even lower levels of NOx and CO than the regular emulsions although the differences were relatively small. With regard to engine performance and combustion characteristics the double emulsions gave a higher exhaust gas temperature. The O/W/O emulsions prepared by the ultra-sonic vibrator were shown to have a larger number of smaller dispersed-phase droplets that were more evenly distributed in the outer oil phase, larger emulsion viscosity, and lower separating rates of the water droplets from the emulsions than those emulsions prepared by the mechanical homogenizer. The O/W/O emulsions prepared by the ultra-sonic vibrator were found to cause a more intensive micro-explosion phenomenon, resulting in higher burning efficiency, lower fuel consumption rate and lower, brake specific fuel consumption than those prepared by the mechanical homogenizer. The O/W/O emulsions were found to have a higher fuel consumption rate, brake specific fuel consumption, CO emission, and black smoke opacity than the W/O emulsions. [27-30]

 

3.) Water-in-diesel microemulsions.

Microemulsions are alternatives to emulsions as a method to include water in a very fuel. The terms “microemulsion” and “emulsion” appear to imply that such systems are terribly similar, differing simply within the size of the distributed element; however that's not the case. There are many basic variations between a microemulsion associated an emulsion [32]. Microemulsion-based fuel formulations go back to 1976 once Gillberg and Friberg revealed a paper on the employment of water in-diesel microemulsions as fuel [33]. Since microemulsions accommodates a lot of smaller domain sizes than emulsions, one could anticipate that superior to emulsions with relevancy the atomization method however there are indications that the other holds true. As mentioned on top of, Qingguo and Gollahalli have reported that macroemulsions, i.e., traditional emulsions, created smaller drops within the flame than microemulsions[38]. Within the experiments they used 100% water in supposed Jet-A fuel in each variety of formulations. The overall characteristics of emulsions with relevancy emission levels appear to carry true additionally for microemulsions, i.e., NOx and CO emissions are reduced compared to neat diesel as fuel [34], makes an attempt have additionally been created to feature vegetable oils into water-in-diesel microemulsions, therefore combining two approaches: replacement of hydrocarbons by glyceride oils and introducing water into the fuel[35]. Systematic studies are created on combustion of microemulsions supported hydrocarbons of variable chain lengths [36-37]. Special attention was paid to the vaporization behavior beneath dynamic heating conditions. The results indicated that the microstructure of the microemulsion contend a job within the physical effects associated with the micro explosion, and, thus, to the combustion method. Not a lot of has been revealed on water-in-diesel microemulsions in recent years. it's most likely faithful say that the benefits of the microemulsion approach, specifically the thermo dynamical stability, don't complete the disadvantage of the a lot of higher loading of surfactants required microemulsion formulation compared to an emulsion formulation. The microemulsion route is maybe too pricey

 

4) Water-in-diesel Nanoemulsion.

Nanoemulsions are a class of emulsions that can be transparent or translucent (droplet size range of 50 to 200 nm) or ‘milky’ (up to 500 nm). [39] Unlike microemulsions, which are transparent and thermodynamically stable, nanoemulsions are only kinetically stable. [43], However, W/O nanoemulsions are receiving increased attention since they were first reported by Landfester et al. [45] Depending on the preparation method, different droplet size distributions are achieved, explaining why the route of preparation can remarkably influence the emulsion stability. Due to their small droplet size, nanoemulsions may appear transparent, and Brownian motion prevents sedimentation or creaming, hence receive increased stability. The formation of emulsions with droplet size in the nanometer range (typically in the range of 50 to 200 nm) can be achieved either by high-energy emulsification methods (e.g., by high-shear stirring, high-pressure homogenizers or ultrasound generators) [47]. In the experiments they used 14% water in so-called diesel fuel formulations. The general characteristics of emulsions with regard to emission levels seem to hold true also for nanoemulsion, i.e., NOx and CO emissions are reduced compared to neat diesel as fuel. The stability of the studied emulsions increases with increasing the total emulsifier concentration at low water content. Regarding the emission characteristics, it was found that a lower concentration of nitric oxide (NO) was emitted, when the emulsions were used as the engine fuel. Also, the concentration of the CO2 emission is higher in emulsion fuel when compared to pure diesel fuel. The emulsions had lower exhaust gas temperatures and lower Calorific values as expect [26].

 

5.) Water-in-biodiesel emulsions

Biodiesel has attractive fuel properties such as excellent biodegradability and lubricity, almost no emissions of sulfur oxides, PAH and n-PAH, reduced CO2, PM and CO emission, superior combustion efficiency, etc. However, burning of biodiesel generally produces higher levels of NOx emissions, primarily due to its high oxygen content. The emulsification technology has been considered to reduce the NOx emission level of fossil fuel. The majority of water-in-fuel emulsions relate to diesel and other hydrocarbon fuels, but there are also a few papers that deal with the combustion characteristics and the emissions from emulsions of water-in-triglycerides, i.e., water-in-biodiesel. In a study where soybean, sunflower, palm oil emulsions were compared with diesel emulsions it was shown that engine performance, fuel consumption and wear resistance were all comparable for the two types of fuels [57].It was found that water-in-biodiesel fuel, containing15%water, gave lower NOx and smoke emissions than plain biodiesel, which is in line with comparisons of emissions from water-in-diesel emulsions and neat diesel, [58]. In addition, the W/O biodiesel emulsion was found to have a smaller mean droplet size, lower volumetric fraction of the dispersed and the highest heating value among the test fuels, if the water content is deducted from the calculation of the heating value It was found that NOx emissions were generally lower for vegetable oils than for regular diesel and the values were reduced for both fuels when water was included in the form of an emulsion. CO emissions were higher for the vegetable oil emulsions than for the diesel emulsions although both values were low. [55]

 

6.) Biodiesel -in-Water-in- Biodiesel (O/W/O) emulsions.

Biodiesel, which is produced from vegetable oils, animal fats or used cooking oils, can be used as an alternative fuel for diesel engines. The high oxygen content of biodiesel not only enhances its burning efficiency, but also generally promotes the formation of more nitrogen oxides (NOx) during the burning process. Biodiesel, produced by means of Transesterification reaction accompanied with a per-oxidation process, was emulsified to form three-phase O/W/O emulsions. The effects of the emulsification variables such as hydrophilic Lipophilic balance (HLB), and water content on the fuel properties and emulsion characteristics of O/W/O emulsions were investigated. The kinematic viscosity, specific gravity and carbon residual of the biodiesel emulsions were larger than those of the neat biodiesel. If the water content is deducted from the calculation of the heating value the biodiesel product was then emulsified with distilled water and emulsifying surfactant by a high-speed mechanical homogenizer to produce a three-phase oil-droplets-in-water-droplets-in-oil (i.e. O/W/O) biodiesel emulsion. A four-stroke diesel engine, in combination with an eddy-current dynamometer, was used to investigate the engine performance and emission characteristics of the biodiesel, the O/W/O biodiesel emulsion, The experimental results show that the O/W/O emulsion has the lowest carbon dioxide (CO2) emissions, exhaust gas temperature, and heating value, and the largest brake specific fuel consumption, fuel consumption rate, and kinematic viscosity of the four tested fuels. The increase of engine speed causes the increase of equivalence ratio, exhaust gas temperature, CO2 emissions, fuel consumption rate, and brake specific fuel consumption, but a decrease of NOx emissions.[53-54]

 

7.) Water-biodiesel-diesel nanoemulsions

The presence of water in fuel emulsions can reduce the NOx emissions. The interaction of biodiesel and surfactant concentrations of water-biodiesel-diesel emulsions on diesel engine exhaust emissions are unclear and need investigation.. Attempts have also been made to add biodiesel into water-in-diesel nanoemulsion, thus combining two approaches: replacement of hydrocarbons by triglyceride oils and introducing water into the fuel. The biggest difference between our nano-emulsion fuel and other emulsion fuel is in the size of the water particles. Compared to a water particle diameter of about 10 μm in conventional emulsion fuel, the size of the water particles in our nano-emulsion fuel is only about 300 nm. As a result, even with the same amount of water added, our nano-emulsion fuel contains 37,000 times more water particles with 33 times more contact surface area compared to conventional emulsion fuel. Consequently, the water-oil boundaries increase drastically and the effects of emulsion fuel are increased substantially. When the size of the water particles becomes smaller, the stability of the emulsion improves drastically. The separation of water and oil is largely due to the differences in relative weight (density) between the two. As a result, water which has a larger density, will precipitate, agglomerate and become one. In this case, the speed of the precipitation is directly proportional to the square of the diameter of the water particle according to Stokes Law. [40-42] the results showed that biodiesel nanoemulsions reduced the NOx emissions compared to biodiesel blends at the same biodiesel concentrations. Increasing the surfactant concentration at constant water (10%) and biodiesel concentrations produced higher engine powers. However, biodiesel nanoemulsions significantly increased the BSFC compared to the biodiesel-diesel blends and diesel fuels. Biodiesel nanoemulsions reduced the NOx emissions and exhaust temperature but increased the BSFC and CO emissions. [56]

 

WATER-IN-DIESEL AND CHARCOAL EMULSION FUEL:

Coal contains carbon particles and its higher calorific value is good comparatively. Use of coal can be easy by gasification and liquefaction process. But using coal-in- diesel oil with the help of emulsion process can be a new concept in the path of an alternative fuel. Coal is non-renewable sources so it restricts the use of coal-in- diesel oil as an alternate fuel. By microemulsion of coal particles in diesel oil with proper surfactant, coal-oil can be prepared. Charcoal can be emulsified in diesel and better stability can be obtained by selecting proper surfactants .Wood charcoal has bit less calorific value as compare to the gasoline and diesel but low ash content wood can burned effectively. Emulsification process is the most important in study of charcoal slurry, Stability of charcoal-diesel slurry must be as more as possible. In support of this, Jamil Ghojel, et al from Melbourne, Australia had checked Performance, emissions and heat release characteristics of direct injection diesel engine operating on diesel oil emulsion in 2006. In this paper they presented measurements of the performance and NOx and hydrocarbon emissions of a diesel engine operating on a typical diesel oil emulsion and examine through the use of heat release analysis differences found during its combustion relative to standard diesel in the same engine. Viscosity can be obtained nearer to 30 cP which is almost nearer to diesel oil. Water is added in slurry to provide some time during injection and reduce combustion temperature which ultimately reduces the production of NOx Fuel. The data reveal that the sulfur and wax contents decreased as water or water plus charcoal content increased, with no noticeable effect on the density, calorific value and pour point relative to those of the pure fuel oil. The viscosity of the fuel oil-water emulsion fuels decreased as the water content increased. On the other hand, the viscosity of the fuel oil-water-charcoal emulsion fuels increased as the charcoal content increased. [46, 47, 48]

 

WATER-IN-DIESEL AND ALUMINA NANO-PARTICLES EMULSION FUEL:

Water/diesel emulsion fuel is prepared by the emulsification method by adding the alumina nano-particles. The alumina nano-particles are blended with the water–diesel emulsion fuel in the mass fractions systematically. The nano particles are made by applying a plasma arc to aluminum nano-powder submerged in water. The average diameter of the aluminum nano-particles is about 40–60 nm and they are covered with thin layers of aluminum oxide due to the high oxidation activity of pure aluminum. This provides a large contact surface area with water and high activity for the decomposition of hydrogen from water during the combustion process. During combustion the alumina serves as a catalyst and the coated aluminum nano-particles are denuded and decompose the water to yield the hydrogen. The combustion of the diesel fuel mixed with aqueous aluminum nano-fluid shows the following phenomena: total combustion heat increases while the concentration of smoke and nitrous oxide in the exhaust emission from diesel engine are decreased Aluminum nano-powder has a very high activity and can react with water at temperatures from 400 to 660 °C to generate hydrogen and improve fuel combustion. The cited studies have shown that aluminum nano-powder promotes fuel combustion. Therefore, in this study, homemade nano-fluid in the form of aluminum nano-particles coated by alumina submerged in water is added to diesel fuel to explore the effects on fuel consumption, exhaust emission, and combustion features of a diesel engine. Aluminum nano-powder can react with water at high temperature and generate hydrogen, promoting the combustion of the fuel. Because the aluminum is nanometer size, it has more surface area and higher activity to decompose the hydrogen from water and increase combustion heat. Making aqueous aluminum nano-fluid for combustion involves the use of an ultrasonic vibrator to produce emulsified nano-aluminum liquid in a molecule structure of H2O.Al2O3 an agitator is applied to constantly agitate the nano-aluminum solution and diesel fuel before the mixed fuel is injected into the combustion cylinder. The experiments are conducted at a constant speed of 1500 rpm and the results revealed a substantial enhancement in the performance and reduction in the harmful pollutants due to the incorporation of alumina nano-particles in the water–diesel emulsion fuel. Biodiesel emulsions are considered as the propitious alternative fuels for diesel engines. Henceforth, the present study provides a tangible pathway to prepare and to ameliorate the biodiesel emulsion fuel on incorporating potential alumina nano-particles. [59-63]

 

WATER-IN-DIESEL AND OXYGENATED EMULSION FUEL:

 Pollutants emitted from diesel engines, especially nitrogen oxides and particulate matter, which can be detrimental to human health and to the ecological environment, attract much research interest. A further promising approach to reduce PM emissions by modifying the fuel composition involves the addition of oxygenated compounds to the normal diesel fuel. Fuel additives and blends have been investigated to limit the increase in PM emissions that often accompanies the reduction in NOX (e.g. in combination with EGR). Oxygen can be added to the fuel bound to various types of oxygen containing compounds including ethers, alcohols, carbonates, acetates glycols and esters have been tested in engines to determine the effects of oxygenates on exhaust emissions. Oxygenates are range from light molecules such as ethanol to heavy methyl esters of vegetable oils with up to 20 carbon atoms. There have been many studies that investigate how each of these might influence exhaust emissions. While these studies used a variety of test engines, testing cycles and diagnostic methods, they consistently found a significant reduction of particulate emissions that has been correlated to the amount of oxygen added [65]. However, the conclusions differ related to the significance of the type of oxygenate used [64-66], An experimental and numerical investigation conducted, [67, 69] on the influence of fuel structure and of fuel molecule bound oxygen on soot formation and oxidation processes within laminar diffusion flames, showed the influence of the addition of the oxygenated compound dimethyl ether (DME) to the base fuels (ethylene and ethane). The oxygenated fuel inhibits the particle growth and lowers the particle number. The results point out that in DME containing flames the soot oxidation begins before the OH-radical zone in the flame, which indicates the presence of an additional soot oxidation mechanism with respect to that of the base fuel without oxygen. The influence of the addition of oxygenated hydrocarbons to diesel fuels has been studied [68].

 

COMMERCIAL AVAILABLE OF EMULSION FUEL:

In spite of some difficulties, certain emulsion fuels have been translated into commercial products, available in the market for use. Some commercial emulsion fuel are listed in Table [2]. We believe that we have successfully overcome all of these. Unlike any other technology, we can cost-effectively emulsified diesel fuel, kerosene and heavy fuel oil (HFO) with no required modification to equipment.

 

Table 2 : Commercial available of emulsion fuel.

Sr. No

Fuel

Commerical name

Company name

1

Diesel

PuriNOx

Lubri-zol

2

Diesel

Aquazole

TotalFinaElf

4

Diesel

Aquadiesel

Shell

5

Diesel

Proformix

Chevron

6

Diesel

E-diesel

Singapore Emulsion Fuel Pte Ltd

7

Kerosene

E-kerosene

Singapore Emulsion Fuel Pte Ltd

8

Heavy oil

MSAR®:

Ecostar Co., Ltd.

9

Heavy oil

PENTOMuls®

PENTOMuls

 

ADVANTAGES OF DIESEL/WATER EMULSION:[2, 3, 6]

·         It has all the advantages of diesel as a compression ignition fuel while achieving reductions in the concentration of diesel’s major regulated pollutants: NOx and particulates

·         It doesn’t affect the concentration of unregulated pollutants such as aldehydes, ketones and PAHs

·         Switching from standard diesel to diesel/water emulsion requires no modifications to the engine or fuel injection system, independent of the engine’s age and technology

·         Since standard diesel is used as the base fuel, the manufacturing of the diesel/water emulsion requires no alterations to the refining process, distribution network and storage facilities

·         Standard tap water can be used in the emulsion, instead of distilled water, which reduces preparation costs

·         The presence of water increases the flash point of the emulsion by ~ 40ºC which, in turn, increases the safety of the mixtures storage facilities, operators and drivers

·         It gives slightly better combustion efficiency which may, in principle, reduce fuel consumption and CO2

·         Owing to the emulsification many kinds of the waste oils, from machine and food, can be recycled as the useful fuels in many forging.

 

DISADVANTAGES OF DIESEL/WATER EMULSION:[6,70]

·         It is more expensive than standard diesel fuel.

·         The presence of water in the diesel/water emulsion affects engine performance by reducing engine torque by up to 10%; this may require adjustment of the fuel delivery which, however, will increase fuel consumption

·         Careful consideration should be given to the effect of the water present in the mixture on engine wear and lubricant performance.

·         To prevent long-term stratification of the diesel/water emulsion a pump may have to be installed in the storage tank to re-circulate the mixture and prevent water separation at the bottom of the tank. An alternative and probably simpler method is to lower inside the tank the aspiration tube which is connected to the distributor pump.

 

SUMMARY:

When one looks at the recent history and current events, it still suggests that the fuels of the foreseeable future will still be gasoline and diesel, but improved, cleaner burning versions. These cleaner fuels will produce minimal emissions. Crude oil supplies tend to be more plentiful than estimated due to technology improvements. In addition, the technology and economic hurdles to convert other alternative energy sources into diesel and gasoline-like fuels continues to improve. The water emulsification has the potential to improve significantly the thermal efficiency and to suppress the formation of thermal NO, PACs, soot and carbonaceous residue, the practical combustion applications. The advent of the innovative emulsifier is opening up a new perspective for emulsion fuels. Further experiments are recommended to be continued for optimizing the emulsion formulation in terms of water content and internal structure of emulsion for various properties of base fuel and types of combustors. Water emulsification causes the same order of reduction of soot yielded in the spray flame and the droplet flame under micro-gravity. It would be significant to elucidate the basic mechanism of soot formation common to both flame. The fire resistant nature of emulsion is also important and interesting from the practical point of view. Experimental investigation is required to identify the dominant mechanism responsible for these unique properties

 

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Received on 27.06.2013                                   Accepted on 15.08.2013        

Modified on 10.09.2013                         ©A&V Publications all right reserved

Research J. Science and Tech 5(4): Oct.- Dec.., 2013 page 396-403