Emulsified Fuels: Current State and Perspectives
Harshal Patil1, Pawan
Meshram2, Jyotsna Waghmare1*
1Department of Oils,
Oleo-chemicals and Surfactants Technology,
Institute of Chemical Technology, Matunga,
Mumbai-400019, India
2University Department
of Chemical Technology, Jalgaon-455001
*Corresponding Author Email: harshalp54@gmail.com
ABSTRACT:
Emulsion fuel is an attractive alternative
fuel, thereby providing the potential to reduce particulate emissions in
compression ignition engines. In this review the properties and emulsion of
water with fuel are discussed. Special emphasis is placed on the factors
critical to the potential commercial use of these emulsion fuel. These factors
include properties such as stability, viscosity and lubricity, safety and
materials compatibility. The effect of the fuel on engine performance,
durability and emissions is also considered. The formulation of additives to
correct certain key properties and maintain stability is suggested as a
critical factor in ensuring fuel compatibility with engines. However,
maintaining vehicle safety with these emulsions may entail fuel tank
modifications. Further work is required in specifying acceptable fuel
characteristics, confirming the long-term effects on engine durability, and
ensuring safety in handling and storing Fuel emulsions using represents a
method of diminution of pollutant emissions resulted from burning of liquid
petroleum fuels. The selection of fuel emulsions with a high stability and
improved flowing characteristics represents the introducing method of this type
of fuels on market Both the consideration of the thermo-chemical properties of
the tested fuels and the computations of a chemical equilibrium model were
helpful for the results analysis.
KEY WORDS: emulsion fuel, diesel, biodiesel; additives,
Diesel engines.
INTRODUCTION:
The global fuel crises
in the 1970s triggered awareness amongst many countries of their vulnerability
to oil embargoes and shortages. Considerable attention was focused on the development
of alternative fuel sources. Research on the topic of water-diesel mixtures in
compression ignition engines is aimed at fuel conservation and reduction of
undesirable emissions and has been presented in several papers[1–3,44].
Experiments have shown that the water/diesel emulsion can reduce the
concentrations of NOx, smoke, BSFC, etc. during
combustion, and these results agree with the theoretical prediction, Recently,
scientists and engineers have applied nanotechnologies to human lives in a wide
variety of subjects such as biomedical, material, computer, and fuel
engineering fields[4,5].
The kind of emulsion
fuels, consisting of usual Petroleum fuels and water, is divided into two
types; W/O and O/W emulsions. W/O type emulsion fuel has dispersed many fine
water particles in the base petroleum fuel. On the other hand, O/W type
emulsion fuel has, inversely, dispersed many fine petroleum fuel particles in
the water phase. The ideas of combustion of emulsified petroleum fuels by
mixing with water in many commercial furnaces have been reported since many years
ago. Many excellent studies have reported them experimentally [15-18]
and theoretically [19-21]. From the point of view of fire hazard
prevention also, some studies have reported the pool burning characteristics of
emulsified petroleum fuels [22]. An excellent review by Kadota and Yamasaki has reported the recent advances of the
study on the emulsion combustion [23]. In the recent decade, some
studies have reported the new technology for the emulsification[24].
Large scale use of
emulsion fuels is of considerable interest also to the surface chemistry
community. Considering the enormous volume of diesel fuel that is being
consumed today, a replacement of just a fraction of regular diesel by
water-in-diesel emulsion would mean that a new and very large application for
surfactants had been created. The stability requirements on such emulsions are
obvious: they need to stay stable for a specific time and over a wide
temperature span. The surfactants used, i.e., the emulsifiers, must burn
readily without soot formation and should not contain sulphur
and nitrogen. Thus, they should contain only carbon, hydrogen and oxygen and
they should preferably not have aromatic rings in their structure. Nonionic
surfactants based on aliphatic hydrocarbon tails, such as alcohol ethoxylates, fatty acid ethoxylates
and sugar esters of fatty acids, are typical candidates. [6]. Diesel
engines are a major and widely used power source for in-sea and on-land
transportation vehicles due to their simple mechanism, excellent performance,
easy maintenance, low fuel oil cost, low fuel consumption rate, low breakdown
rate, high compression ratio, high power/weight ratio, high fuel oil density,
high thermal efficiency and durability. Diesel engines are the most
fuel-efficient combustion engines in human history. However, diesel engines are
also considered a major source of air pollution in port and urban areas because
of their black smoke, HC, NOx, particulate matter
(PM), CO, CO2, SOx emissions.
The disgusting odor
and noise from these engines may impair human health and the natural
environment, such as ozone layer destruction, greenhouse effect enhancement and
acid rain production [25]. While diesel engines are still the most
common energy production equipment for ships, the air Pollution threat caused
by them cannot be neglected Diesel engines exhausting gaseous emission and
particulate matter have long been regarded as one of the major air pollution
sources, particularly in metropolitan areas, and have been a source of serious
public concern for a long time. The emulsification method is not only motivated
by cost reduction but is also one of the potentially effective techniques to
reduce exhaust emission from diesel engines. Water/diesel (W/D) emulsified
formulations are reported to reduce the emissions of NOx,
SOx, CO and particulate matter (PM) without
compensating the engine’s performance [7].The Emulsified fuels have
clear effect on combustion process. This is evident where the increase in water
concentration in the emulsion produces a significant increase in the ignition
delay. This is due to the heat absorption by water vaporization in the fuel jet
[8]. In the emulsified Diesel fuel, the heat absorption by water
vaporization causes a decrease of local adiabatic flame temperature and this
reduces the chemical reaction in gas phase to produce thermal NO. Also, this
helps to reduce soot, PM, CO and HC formation [9-10]. Exhaust
emission from diesel engines is a serious problem. However; according to the
International Energy Agency (IEA) [11], 90% of the world’s primary
energy comes from combustion of fossil fuels, coal, oil and natural gas. The
transportation sector is a major consumer of fossil fuel and additional efforts
to cut emissions from road vehicles and airplanes are very important. Further
growth of diesel engines in the light-duty and heavy-duty vehicular market has
continued to focus attention on emissions reduction technology and the health
risks of diesel exhaust.
Market penetration of light-duty diesels has the potential for a
significant impact on CO2 emissions and a reduction in demand for
imported crude oil due to offsets in overall global warming or thermal
efficiency [12].
Table.1. Patents on emulsion
fuel.
|
Sr.no. |
Date |
Patents
on emulsion fuel |
|
1 |
24 June 1931 |
Joseph A. Vance filed for a U. S. Patent |
|
2 |
26 August 1935 |
Autoxygen Inc. a New York
corporation applied for a patent. |
|
3 |
8 February 1943 |
The Bristol Aeroplane
Company Limited Filed a patent |
|
4 |
28 January 1944 |
Sol B. Wiezer and
Vaman R. Kokatnur applied
for a patent. |
|
5 |
29 January 1951 |
Bernard Magui
and Andre Gerard, applied for a U. S. patent |
|
6 |
1 March 1971 |
Eric C. Cottell
of Long Island N. Y. filed a patent. |
|
7 |
20 September 1979 |
"Fire Resistant Diesel Fuel" Southwest
Research Institute |
|
8 |
5 October 1987 |
Zugol AG applied for
patent |
|
9 |
17 May 1988 |
Microemulsion fuel system, Edward
A. Hazbun et al Filed a patent |
|
10 |
3 May 1991 |
Rudolf W. Gunnerman
filed a U. S. patent |
|
11 |
18 June 1991 |
Super heavy oil emulsion fuel Moriyam Filed a patent |
|
12 |
21 sep 1993 |
Emulsion fuel engine Shimada et .al Filed a
patent |
|
13 |
11 May 1999 |
Multiple emulsion and method for preparing
same Hercillion Rivas Filed a patent |
|
14 |
9 May 2000 |
Methods for adding value to heavy oil Motasimur Rashid khan Filed a patent |
|
15 |
22May 2001 |
Combustion of nano-partitioned
fuel Ahern Filed a patent |
|
16 |
2 October 2001 |
Water /oil emulsion fuel Hirotsugu Nohara Filed a patent |
|
17 |
2001 |
California Air Resources Board (ARB)
verifies PuriNOx as Alternate diesel fuel
first emulsion fuel brand. |
|
18 |
25 July 2002 |
Microemulsion fuel additive,
Richard H.Hicks Filed a patent |
|
19 |
9 September 2002 |
California Air Resources Board (ARB)
verifies Aquazole as Alternate diesel fuel. |
|
20 |
20 Jan 2003 |
European Emulsion Fuels Manufacturers
Association (EEFMA) formed |
|
21 |
26 June 2008 |
Multiple polydispersed
fuel emulsion Brunelle Filed a patent |
|
22 |
14 July 2009 |
Manufacture method of water emulsion fuel
Hiroyasu Sato Filed a patent |
|
23 |
12 Jan 2010 |
High stability fuel composition. Coleman
Filed a patent |
|
24 |
5 February 2010 |
The opening of Asia's First Clear Nano-Emulsion Diesel Plant Opened by Singapore Emulsion
Fuel Ltd. |
Although over the years significant advances have been made in reducing
diesel engine emissions, the new stringent emission standards and legislation
and the challenge to protect society, animals and nature against air pollution
motivate the scientists to perform further studies and research to comply with
the new regulations and reduce diesel engine emissions.
The basic engineering methods used by engine manufacturers to control
emissions involve combustor design modifications [13], optimizing
the in-cylinder operating parameters and exhaust after-treatment techniques.
However, redesigning a combustor would be a viable option only for future
engine design since retrofit costs would apply in this case. Also optimizing
the in-cylinder operating parameters by doing some combustor modifications or
changing operating conditions would very often result in reduced particle
emissions and increased NOX [14]. There have been trials
to produce a very stable emulsion that stays in suspension over a long period
of time. If the fuel remains still for many days, larger droplets of the
chemically coated water may settle to the bottom of a tank. There have been
water-diesel emulsions from Lubrizol and other companies [26] for
the NOx and PM reduction purpose. They have produced
diesel-water emulsion with the aid of emulsifying agents and additives to keep
the emulsion stable they produced 20% water-diesel emulsion and achieved 30%
reduction in NOx and 50% reduction in PM.
EMULSION FUEL HISTORY:
Engineers have known
for years that adding water to fuel brings benefits; water was used in World
War II for fueling aircraft. Emulsion fuels has a history going back 82 years beginning
in 1931 when Joseph Vance suggested application related to process for making
liquid fuel use in heating apparatus or combustion engines. Many researches
focused in using water with fuel as an emulsified fuel. Rumours
exist that Germany experimented with water in fuel emulsions and
synthetic fuels after much of their fuel supply was destroyed during WWII.
For the sake of demonstrability we will stick to more easily
available documented sources of Emulsified Fuels History [49, 50-52, 27]
EMULSION FUEL FORMATION
1) water-in-diesel emulsions.
The applications of
emulsification technique are generally applied in pharmaceutical, cosmetic, and
food production. The potential of using emulsion as an alternative fuel for
combustion equipments is worthy of further evaluation. Since the content and
quantity of the emulsifier, hydrophilic–Lipophilic
balance (HLB), or additives can affect the formation rate and emulsification
stability (ES) of the emulsions, systematic investigation on the suitable
proportions of diesel oil, emulsifier and additive combination needed to
improve emulsification characteristics and fuel properties is required [7].
Water fuel emulsion consists of base fuel and water doped with or without a
trace content of surfactant. The emulsion is essentially a multi-component fuel
that its base fuel and water are not miscible at the molecular level. The
immiscibility plays an important role in the phase transformation and shows the
phenomena which are qualitatively different from that in the combustion of pure
fuel or miscible multi-component fuel. The emulsions of the water in diesel
have been investigated by Rudolf W. Gunnerman. The
presence of the dispersed water droplet phase within a continuous diesel fuel
phase leads to the formation of water-in-diesel emulsion (W/D emulsion).
Combustion of a diesel/water emulsion may allow reduction of both NOx and particulates due to two different mechanisms.
Reduction of particulates comes from reduction of their non-soluble carbon
content and reduction in the sulphur dioxide. [3,4,]
2) Diesel-in-water-in-diesel emulsions.
Double emulsions of
the type oil/water/oil (O/W/O), where oil is diesel, have been investigated by
Lin and Wang. It was found that the viscosity of the double emulsions was
higher than for the normal emulsions but the higher viscosity was not a problem
in the use of the formulation as a fuel [27]. The benefits in terms
of reduced emissions obtained with water in-diesel emulsions were obtained also
with the O/W/O formulations. The double emulsions seemed to give even lower
levels of NOx and CO than the regular emulsions
although the differences were relatively small. With regard to engine
performance and combustion characteristics the double emulsions gave a higher
exhaust gas temperature. The O/W/O emulsions prepared by the ultra-sonic
vibrator were shown to have a larger number of smaller dispersed-phase droplets
that were more evenly distributed in the outer oil phase, larger emulsion
viscosity, and lower separating rates of the water droplets from the emulsions
than those emulsions prepared by the mechanical homogenizer. The O/W/O
emulsions prepared by the ultra-sonic vibrator were found to cause a more
intensive micro-explosion phenomenon, resulting in higher burning efficiency,
lower fuel consumption rate and lower, brake specific fuel consumption than
those prepared by the mechanical homogenizer. The O/W/O emulsions were found to
have a higher fuel consumption rate, brake specific fuel consumption, CO
emission, and black smoke opacity than the W/O emulsions. [27-30]
3.) Water-in-diesel microemulsions.
Microemulsions are alternatives to
emulsions as a method to include water in a very fuel. The terms “microemulsion” and “emulsion” appear to imply that such
systems are terribly similar, differing simply within the size of the
distributed element; however that's not the case. There are many basic
variations between a microemulsion associated an
emulsion [32]. Microemulsion-based fuel
formulations go back to 1976 once Gillberg and Friberg revealed a paper on the employment of water
in-diesel microemulsions as fuel [33].
Since microemulsions accommodates a lot of smaller
domain sizes than emulsions, one could anticipate that superior to emulsions
with relevancy the atomization method however there are indications that the
other holds true. As mentioned on top of, Qingguo and
Gollahalli have reported that macroemulsions,
i.e., traditional emulsions, created smaller drops within the flame than microemulsions[38].
Within the experiments they used 100% water in supposed Jet-A fuel in each
variety of formulations. The overall characteristics of emulsions with
relevancy emission levels appear to carry true additionally for microemulsions, i.e., NOx
and CO emissions are reduced compared to neat diesel as fuel [34],
makes an attempt have additionally been created to feature vegetable oils into
water-in-diesel microemulsions, therefore combining
two approaches: replacement of hydrocarbons by glyceride
oils and introducing water into the fuel[35].
Systematic studies are created on combustion of microemulsions
supported hydrocarbons of variable chain lengths [36-37]. Special
attention was paid to the vaporization behavior beneath dynamic heating
conditions. The results indicated that the microstructure of the microemulsion contend a job within the physical effects
associated with the micro explosion, and, thus, to the combustion method. Not a
lot of has been revealed on water-in-diesel microemulsions
in recent years. it's most likely faithful say that the benefits of the microemulsion approach, specifically the thermo dynamical
stability, don't complete the disadvantage of the a lot of higher loading of
surfactants required microemulsion formulation
compared to an emulsion formulation. The microemulsion
route is maybe too pricey
4) Water-in-diesel Nanoemulsion.
Nanoemulsions are a class of
emulsions that can be transparent or translucent (droplet size range of 50 to
200 nm) or ‘milky’ (up to 500 nm). [39] Unlike microemulsions,
which are transparent and thermodynamically stable, nanoemulsions
are only kinetically stable. [43], However, W/O nanoemulsions
are receiving increased attention since they were first reported by Landfester et al. [45] Depending on the
preparation method, different droplet size distributions are achieved,
explaining why the route of preparation can remarkably influence the emulsion
stability. Due to their small droplet size, nanoemulsions
may appear transparent, and Brownian motion prevents sedimentation or creaming,
hence receive increased stability. The formation of emulsions with droplet size
in the nanometer range (typically in the range of 50 to 200 nm) can be achieved
either by high-energy emulsification methods (e.g., by high-shear stirring,
high-pressure homogenizers or ultrasound generators) [47]. In the
experiments they used 14% water in so-called diesel fuel formulations. The
general characteristics of emulsions with regard to emission levels seem to
hold true also for nanoemulsion, i.e., NOx and CO emissions are reduced compared to neat diesel as
fuel. The stability of the studied emulsions increases with increasing the
total emulsifier concentration at low water content. Regarding the emission
characteristics, it was found that a lower concentration of nitric oxide (NO)
was emitted, when the emulsions were used as the engine fuel. Also, the
concentration of the CO2 emission is higher in emulsion fuel when compared to
pure diesel fuel. The emulsions had lower exhaust gas temperatures and lower
Calorific values as expect [26].
5.) Water-in-biodiesel emulsions
Biodiesel has
attractive fuel properties such as excellent biodegradability and lubricity,
almost no emissions of sulfur oxides, PAH and n-PAH, reduced CO2, PM and CO emission,
superior combustion efficiency, etc. However, burning of biodiesel generally
produces higher levels of NOx emissions, primarily
due to its high oxygen content. The emulsification technology has been
considered to reduce the NOx emission level of fossil
fuel. The majority of water-in-fuel emulsions relate to diesel and other
hydrocarbon fuels, but there are also a few papers that deal with the
combustion characteristics and the emissions from emulsions of
water-in-triglycerides, i.e., water-in-biodiesel. In a study where soybean,
sunflower, palm oil emulsions were compared with diesel emulsions it was shown
that engine performance, fuel consumption and wear resistance were all
comparable for the two types of fuels [57].It was found that
water-in-biodiesel fuel, containing15%water, gave lower NOx
and smoke emissions than plain biodiesel, which is in line with comparisons of
emissions from water-in-diesel emulsions and neat diesel, [58]. In
addition, the W/O biodiesel emulsion was found to have a smaller mean droplet
size, lower volumetric fraction of the dispersed and the highest heating value
among the test fuels, if the water content is deducted from the calculation of
the heating value It was found that NOx emissions
were generally lower for vegetable oils than for regular diesel and the values
were reduced for both fuels when water was included in the form of an emulsion.
CO emissions were higher for the vegetable oil emulsions than for the diesel
emulsions although both values were low. [55]
6.) Biodiesel -in-Water-in- Biodiesel (O/W/O) emulsions.
Biodiesel, which is
produced from vegetable oils, animal fats or used cooking oils, can be used as
an alternative fuel for diesel engines. The high oxygen content of biodiesel
not only enhances its burning efficiency, but also generally promotes the
formation of more nitrogen oxides (NOx) during the
burning process. Biodiesel, produced by means of Transesterification
reaction accompanied with a per-oxidation process, was emulsified to form
three-phase O/W/O emulsions. The effects of the emulsification variables such
as hydrophilic Lipophilic balance (HLB), and water
content on the fuel properties and emulsion characteristics of O/W/O emulsions
were investigated. The kinematic viscosity, specific gravity and carbon
residual of the biodiesel emulsions were larger than those of the neat
biodiesel. If the water content is deducted from the calculation of the heating
value the biodiesel product was then emulsified with distilled water and
emulsifying surfactant by a high-speed mechanical homogenizer to produce a
three-phase oil-droplets-in-water-droplets-in-oil (i.e. O/W/O) biodiesel
emulsion. A four-stroke diesel engine, in combination with an eddy-current
dynamometer, was used to investigate the engine performance and emission
characteristics of the biodiesel, the O/W/O biodiesel emulsion, The
experimental results show that the O/W/O emulsion has the lowest carbon dioxide
(CO2) emissions, exhaust gas temperature, and heating value, and the largest
brake specific fuel consumption, fuel consumption rate, and kinematic viscosity
of the four tested fuels. The increase of engine speed causes the increase of
equivalence ratio, exhaust gas temperature, CO2 emissions, fuel consumption
rate, and brake specific fuel consumption, but a decrease of NOx emissions.[53-54]
7.) Water-biodiesel-diesel nanoemulsions
The presence of water in fuel emulsions can reduce the NOx emissions. The interaction of biodiesel and surfactant
concentrations of water-biodiesel-diesel emulsions on diesel engine exhaust
emissions are unclear and need investigation..
Attempts have also been made to add biodiesel into water-in-diesel nanoemulsion, thus combining two approaches: replacement of
hydrocarbons by triglyceride oils and introducing water into the fuel. The
biggest difference between our nano-emulsion fuel and
other emulsion fuel is in the size of the water particles. Compared to a water
particle diameter of about 10 μm in conventional
emulsion fuel, the size of the water particles in our nano-emulsion
fuel is only about 300 nm. As a result, even with the same amount of water
added, our nano-emulsion fuel contains 37,000 times
more water particles with 33 times more contact surface area compared to
conventional emulsion fuel. Consequently, the water-oil boundaries increase
drastically and the effects of emulsion fuel are increased substantially. When
the size of the water particles becomes smaller, the stability of the emulsion
improves drastically. The separation of water and oil is largely due to the
differences in relative weight (density) between the two. As a result, water
which has a larger density, will precipitate, agglomerate and become one. In
this case, the speed of the precipitation is directly proportional to the
square of the diameter of the water particle according to Stokes Law. [40-42]
the results showed that biodiesel nanoemulsions
reduced the NOx emissions compared to biodiesel
blends at the same biodiesel concentrations. Increasing the surfactant
concentration at constant water (10%) and biodiesel concentrations produced
higher engine powers. However, biodiesel nanoemulsions
significantly increased the BSFC compared to the biodiesel-diesel blends and
diesel fuels. Biodiesel nanoemulsions reduced the NOx emissions and exhaust temperature but increased the
BSFC and CO emissions. [56]
WATER-IN-DIESEL AND CHARCOAL EMULSION
FUEL:
Coal contains carbon
particles and its higher calorific value is good comparatively. Use of coal can
be easy by gasification and liquefaction process. But using coal-in- diesel oil
with the help of emulsion process can be a new concept in the path of an
alternative fuel. Coal is non-renewable sources so it restricts the use of
coal-in- diesel oil as an alternate fuel. By microemulsion
of coal particles in diesel oil with proper surfactant, coal-oil can be
prepared. Charcoal can be emulsified in diesel and better stability can be
obtained by selecting proper surfactants .Wood charcoal has bit less calorific
value as compare to the gasoline and diesel but low ash content wood can burned
effectively. Emulsification process is the most important in study of charcoal
slurry, Stability of charcoal-diesel slurry must be as more as possible. In
support of this, Jamil Ghojel,
et al from Melbourne, Australia had
checked Performance, emissions and heat release characteristics of direct
injection diesel engine operating on diesel oil emulsion in 2006. In this paper
they presented measurements of the performance and NOx
and hydrocarbon emissions of a diesel engine operating on a typical diesel oil
emulsion and examine through the use of heat release analysis differences found
during its combustion relative to standard diesel in the same engine. Viscosity
can be obtained nearer to 30 cP which is almost
nearer to diesel oil. Water is added in slurry to provide some time during
injection and reduce combustion temperature which ultimately reduces the
production of NOx Fuel. The data reveal that the
sulfur and wax contents decreased as water or water plus charcoal content
increased, with no noticeable effect on the density, calorific value and pour
point relative to those of the pure fuel oil. The viscosity of the fuel
oil-water emulsion fuels decreased as the water content increased. On the other
hand, the viscosity of the fuel oil-water-charcoal emulsion fuels increased as
the charcoal content increased. [46, 47, 48]
WATER-IN-DIESEL AND ALUMINA
NANO-PARTICLES EMULSION
FUEL:
Water/diesel emulsion
fuel is prepared by the emulsification method by adding the alumina nano-particles. The alumina nano-particles
are blended with the water–diesel emulsion fuel in the mass fractions
systematically. The nano particles are made by applying
a plasma arc to aluminum nano-powder submerged in
water. The average diameter of the aluminum nano-particles
is about 40–60 nm and they are covered with thin layers of aluminum oxide due
to the high oxidation activity of pure aluminum. This provides a large contact
surface area with water and high activity for the decomposition of hydrogen
from water during the combustion process. During combustion the alumina serves
as a catalyst and the coated aluminum nano-particles
are denuded and decompose the water to yield the hydrogen. The combustion of
the diesel fuel mixed with aqueous aluminum nano-fluid
shows the following phenomena: total combustion heat increases while the
concentration of smoke and nitrous oxide in the exhaust emission from diesel
engine are decreased Aluminum nano-powder has a very
high activity and can react with water at temperatures from 400 to 660 °C to
generate hydrogen and improve fuel combustion. The cited studies have shown
that aluminum nano-powder promotes fuel combustion.
Therefore, in this study, homemade nano-fluid in the
form of aluminum nano-particles coated by alumina
submerged in water is added to diesel fuel to explore the effects on fuel
consumption, exhaust emission, and combustion features of a diesel engine.
Aluminum nano-powder can react with water at high
temperature and generate hydrogen, promoting the combustion of the fuel.
Because the aluminum is nanometer size, it has more surface area and higher
activity to decompose the hydrogen from water and increase combustion heat.
Making aqueous aluminum nano-fluid for combustion
involves the use of an ultrasonic vibrator to produce emulsified nano-aluminum liquid in a molecule structure of H2O.Al2O3
an agitator is applied to constantly agitate the nano-aluminum
solution and diesel fuel before the mixed fuel is injected into the combustion
cylinder. The experiments are conducted at a constant speed of 1500 rpm and the
results revealed a substantial enhancement in the performance and reduction in
the harmful pollutants due to the incorporation of alumina nano-particles
in the water–diesel emulsion fuel. Biodiesel emulsions are considered as the
propitious alternative fuels for diesel engines. Henceforth, the present study
provides a tangible pathway to prepare and to ameliorate the biodiesel emulsion
fuel on incorporating potential alumina nano-particles.
[59-63]
WATER-IN-DIESEL AND OXYGENATED EMULSION
FUEL:
Pollutants emitted from diesel engines,
especially nitrogen oxides and particulate matter, which can be detrimental to
human health and to the ecological environment, attract much research interest.
A further promising approach to reduce PM emissions by modifying the fuel
composition involves the addition of oxygenated compounds to the normal diesel
fuel. Fuel additives and blends have been investigated to limit the increase in
PM emissions that often accompanies the reduction in NOX (e.g. in
combination with EGR). Oxygen can be added to the fuel bound to various types
of oxygen containing compounds including ethers, alcohols, carbonates, acetates
glycols and esters have been tested in engines to determine the effects of
oxygenates on exhaust emissions. Oxygenates are range from light molecules such
as ethanol to heavy methyl esters of vegetable oils with up to 20 carbon atoms.
There have been many studies that investigate how each of these might influence
exhaust emissions. While these studies used a variety of test engines, testing
cycles and diagnostic methods, they consistently found a significant reduction
of particulate emissions that has been correlated to the amount of oxygen added
[65]. However, the conclusions differ related to the significance of
the type of oxygenate used [64-66], An experimental and numerical
investigation conducted, [67, 69] on the influence of fuel structure
and of fuel molecule bound oxygen on soot formation and oxidation processes
within laminar diffusion flames, showed the influence of the addition of the
oxygenated compound dimethyl ether (DME) to the base
fuels (ethylene and ethane). The oxygenated fuel inhibits the particle growth
and lowers the particle number. The results point out that in DME containing
flames the soot oxidation begins before the OH-radical zone in the flame, which
indicates the presence of an additional soot oxidation mechanism with respect
to that of the base fuel without oxygen. The influence of the addition of
oxygenated hydrocarbons to diesel fuels has been studied [68].
COMMERCIAL AVAILABLE OF EMULSION FUEL:
In spite of some
difficulties, certain emulsion fuels have been translated into commercial
products, available in the market for use. Some commercial emulsion fuel are listed in Table [2]. We believe that we have
successfully overcome all of these. Unlike any other technology, we can
cost-effectively emulsified diesel fuel, kerosene and heavy fuel oil (HFO) with
no required modification to equipment.
Table 2 : Commercial available
of emulsion fuel.
|
Sr. No |
Fuel |
Commerical name |
Company
name |
|
1 |
Diesel |
PuriNOx |
Lubri-zol |
|
2 |
Diesel |
Aquazole |
TotalFinaElf |
|
4 |
Diesel |
Aquadiesel |
Shell |
|
5 |
Diesel |
Proformix |
Chevron |
|
6 |
Diesel |
E-diesel |
Singapore Emulsion Fuel Pte
Ltd |
|
7 |
Kerosene |
E-kerosene |
Singapore Emulsion Fuel Pte
Ltd |
|
8 |
Heavy oil |
MSAR®: |
Ecostar Co., Ltd. |
|
9 |
Heavy oil |
PENTOMuls® |
PENTOMuls |
·
It has all the advantages of diesel as a compression
ignition fuel while achieving reductions in the concentration of diesel’s major
regulated pollutants: NOx and particulates
·
It doesn’t affect the concentration of unregulated
pollutants such as aldehydes, ketones
and PAHs
·
Switching from standard diesel to diesel/water
emulsion requires no modifications to the engine or fuel injection system,
independent of the engine’s age and technology
·
Since standard diesel is used as the base fuel, the
manufacturing of the diesel/water emulsion requires no alterations to the
refining process, distribution network and storage facilities
·
Standard tap water can be used in the emulsion,
instead of distilled water, which reduces preparation costs
·
The presence of water increases the flash point of the
emulsion by ~ 40ºC which, in turn, increases the safety of the mixtures storage
facilities, operators and drivers
·
It gives slightly better combustion efficiency which
may, in principle, reduce fuel consumption and CO2
·
Owing to the emulsification many kinds of the waste oils,
from machine and food, can be recycled as the useful fuels in many forging.
·
It is more expensive than standard diesel fuel.
·
The presence of water in the diesel/water emulsion
affects engine performance by reducing engine torque by up to 10%; this may
require adjustment of the fuel delivery which, however, will increase fuel
consumption
·
Careful consideration should be given to the effect of
the water present in the mixture on engine wear and lubricant performance.
·
To prevent long-term stratification of the
diesel/water emulsion a pump may have to be installed in the storage tank to
re-circulate the mixture and prevent water separation at the bottom of the
tank. An alternative and probably simpler method is to lower inside the tank
the aspiration tube which is connected to the distributor pump.
SUMMARY:
When one looks at the recent history and current events, it still
suggests that the fuels of the foreseeable future will still be gasoline and
diesel, but improved, cleaner burning versions. These cleaner fuels will
produce minimal emissions. Crude oil supplies tend to be more plentiful than
estimated due to technology improvements. In addition, the technology and
economic hurdles to convert other alternative energy sources into diesel and
gasoline-like fuels continues to improve. The water emulsification has the
potential to improve significantly the thermal efficiency and to suppress the
formation of thermal NO, PACs, soot and carbonaceous residue, the practical
combustion applications. The advent of the innovative emulsifier is opening up
a new perspective for emulsion fuels. Further experiments are recommended to be
continued for optimizing the emulsion formulation in terms of water content and
internal structure of emulsion for various properties of base fuel and types of
combustors. Water emulsification causes the same order of reduction of soot
yielded in the spray flame and the droplet flame under micro-gravity. It would
be significant to elucidate the basic mechanism of soot formation common to
both flame. The fire resistant nature of emulsion is
also important and interesting from the practical point of view. Experimental
investigation is required to identify the dominant mechanism responsible for
these unique properties
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Received on 27.06.2013 Accepted
on 15.08.2013
Modified on 10.09.2013 ©A&V
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Research J. Science and Tech 5(4): Oct.- Dec.., 2013 page 396-403